Fusion Aero Diversified Technical Expertise in Marine Vessel Inspection

Fusion Aero has recently been awarded a contract to perform technical survey and inspection on a Landing Craft Tanker (LCT) vessel building and modification in accordance with International Maritime Organizations (IMO) regulations and conventions. Fusion Aero will also perform oversight during the entire shipbuilding process until commissioning and acceptance by the ship owner. 

This contract is part of an ongoing effort of Fusion Aero’s diversification strategy into Marine and Shipping Industry amidst the downturn of aviation industry due to COVID-19 pandemic. Fusion Aero has established its Marine Engineering division with experienced personnel and marine industry experts with intentions to expand its business portfolios within this growing marine engineering industry.  

About Fusion Aero:

Fusion Aero was established in 2012 by a group of aviators and consultants with more than 35 years of experience across the aviation industry value chain from airline, MRO and multi-national management consultancy. The company specialises in the provision of aviation management advisory, fleet technical management, and technical consultancy for aircraft audits, deliveries and redeliveries for both Commercial Airline and General Aviation sectors including the provision of professional aviation personnel to meet the various needs of customers.

For more information please drop an email to enquiry@fusion-aero.com

COVID 19 Impact on Air Travel Recovery

In the past weeks, we are receiving promising news about the efficacy of the latest COVID 19 vaccines from Pfizer and Moderna. There are now more than 10 vaccines already in Phase 3 clinical trials with expected deliveries as soon as December 2020.

The current air travel market recovery is very much seismic in nature as governments around the world starting to impose lockdown and travel restrictions amid the rising wave of infections as we move toward winter of 2020. With this in mind, many aviation analysts are looking at the air travel market to begin rebounding by mid 2021 upon progressive implementation of vaccines by the end of this year.

As the air travel market recovery takes hold, aircraft deliveries combined with aircraft returning from storage is expected to increase the global fleet strength to 2019 levels by mid 2022. Aircraft maintenance requirements is also expected to snowball by from as early as mid 2021 as airlines puts them back to service. According to Aviation Week, by the end of 2030, narrowbodies aircraft will lead the charge with the 737 family rises to 10,600 while the A320 reaches 11,900 in-service, exhibiting a 3.7% CAGR for each even after a projected 28% reduction in new deliveries from previous estimates.

Aircraft MRO: Outsourcing versus In House Capabilities

Reasons why an MRO company decides to outsource can vary greatly. The illustration below provides some of the key factors that affects and influence aircraft MRO outsourcing decision-makings.

Outsourcing allows MRO organisation to focus their activities that represent the core competencies in airframe maintenance, hence allowing them to retain a competitive advantage while reducing costs to meet and match the cyclic nature of the MRO industry. From the financial and cost management aspects, on some capabilities, MRO may have the advantage to leverage existing capabilities within surrounding supply chain, hence reducing the need for investments and duplicating capabilities. Most of the outsourcing decision making focus around to support the need to improve productivity and performance of the core competencies in airframe MRO. At the same time, MRO outsourcing vs. in-house capabilities decision making also take into consideration the ability to be flexible to the changing future demands with a goal to reduce the fixed costs as much as possible. Based on the above reasons and criteria, we can identify functions or capabilities as a potential outsourcing target and breaking that functions into its smaller components of activities which allows us to identify which are critical and should remain in house and which can be outsourced especially commodities functions.

However, theory is easier said than done. The big question still remains of whether the benefits and results of outsourcing can be realised as expected by MRO managers. There are many outsourcing advantages such as greater flexibility – pay per use concept, low investment risks which in turn will improve cash flow. But there are quite significant drawback with outsourcing if not done carefully – you may end up partnering with the wrong suppliers – with so many unexpected hidden costs, especially logistics costs. You have no control over its processes and potentially losing the “core supportive” activities, which in the end will ultimately affect the MRO companies overall delivery performance to meet the highly demanding airline customers.

The same question should also be asked with developing in-house capabilities. Most common arguments against outsourcing by Technical Managers is that the assumptions that MROs can offer the in house functions to 3rd party customers and the ego to develop internal technical empire. Of course by having all this in house capabilities, it will be easier for Operations Managers to maintain higher visibility over processes and sustain high degree of control which ultimately increase its delivery performance, but at what costs? Do you have the required economies of scale and scope? Is the return on investment acceptable to stakeholders?

With all these criteria and factors in mind, although it is not easy to identify and comparing true performance benefits as to whether an MRO should outsourced a certain capabilities or to develop that in house, informed decisions need to be done based on diligent analysis of facts, industry benchmarking and the existing supply chain surrounding an MRO. The answer that an MRO need to provide is who can better manage true performance that considers costs, quality and lead times. In arrive to a decision-making, we can follow the presented steps below:

  1. Assess and determine future demand trends and these need to be as accurate as possible.
  2. Assess core competencies and the organisation strategic alignment and its future business goals – as you may want to seriously consider some capabilities with expected future high demand in house.
  3. Conduct total cost benefit and comparative analysis. This will be the most difficult part.
  4. And lastly consider again the organization big picture and make that informed decision.

The above illustration shows a brief example of how we classify core competencies against non-core competencies within an airframe MRO environment. Clear-cut capabilities such as engine MRO and landing gears MRO are two extreme examples that an airframe MRO will not develop, but then again this is all depend on the goal of the organisation and how it wants to capture and control over the market space over its competitors and it goes back to the company’s big picture goal and its strategic alignment. Certain capabilities lie on the gray areas such as the mix of skilled labor and licensed aircraft engineers, technical cleaning and specialised services such as NDT. For example, certain core NDT capabilities are needed for an airframe MRO facility; however, some NDT inspections that are not frequently utilised may be considered to be outsourced.

The above graph shows an example for determining the right level of skilled labor mix within an airframe MRO environment. For an airframe MRO, you will need a set of minimum skilled labor sets from LAEs to mechanics and technicians, however, the forecast demand of aircraft input will determine the numbers and strength of manpower level that you need to retain in house and the rest can be outsourced based on demands. In an airframe MRO, the aircraft maintenance demands is cyclic due to the nature of passenger traffic demands. Airlines will choose to ground their aircraft when there are less passenger traffic, hence the cyclic nature of the graph shown.

This graph shows the number of direct manpower that an MRO need by month across the entire year. You will see that a certain months for example in June and July, the demand drops by about 50%. Some months the MRO requires additional direct manpower based on the forecasted demand. Based on this trends and forecasts, MRO will then decide the level of percentage of direct manpower required against that on short-term contract basis. This will give MRO cost flexibility and turn part of the fixed manpower costs into variable costs. But again, this method is still debatable and it is not easy to arrive to a conclusion. Questions can still be asked on why not address the gap during the low season.

Reviving Malaysia Airlines

The news released by Khazanah Nasional Berhad on its 46-pages comprehensive turn around plan – Rebuilding A National Icon, The MAS Recovery Plan, is nothing new to those who are already well acquainted with the airline industry in this region. Most of the initiatives presented in the publication have been thought of and deliberated over time, however, it is only now that these bold steps are being pushed on after the unprecedented series of unfortunate events that have been suffered by the airline in 2014.

The most talked about initiative is always about the people. The plan suggests that MAS needs to cut about 6,000 jobs from its current strength of close to 20,000 employees. However, realistically, this job cut will only give a positive impact by only about 25% or even less to its turnaround plans.

There are many other key areas that MAS and Khazanah need to give its fullest attention to that will give a higher and more meaningful and positive impact. Nevertheless, from the productivity point of view, the job cut is a necessary action as currently MAS employee productivity level is amongst the lowest in this region as compared to other airlines.

The 12-key plans prepared by Khazanah are categorized into four categories as follows:

  1. Governance and financial framework
  2. Operating business model
  3. Leadership and human capital
  4. Regulatory and enabling environment

The key challenges will be on fixing the operating costs and managing talents. These two tasks will be heavily dependent on the will power and the extra drive that the new leadership will have to put into place to carry out the plan successfully.

What’s missing is that nowhere in the plan Khazanah mentioned about what it can do quickly to leverage and aggressively increase the auxiliary revenues from its Maintenance & Engineering facility, which now already has a steady input of revenue from 3rd party aircraft. MAS also has other divisions such as its Training Facility and Ground Handling Services that has very high potential to be turned into revenue generation entities. While most of the turnaround plans are targeted to fixing the core airline operations, greater attention also need to be in place for the auxiliary revenue generations.